Manufacturing
Autopilot on
Autopilot update

How it gets built and what it costs

The sourcing route, supplier shortlist, and a cost model from first prototype to scaled production.

Autopilot · view only

The plan

Hybrid MVP: source commodity EKG adhesive pads and vibration motors off-the-shelf, custom 3D print the puck shell for pilot, then transition shell to injection molding and snap to a custom stamped connector at scale.

The numbers

Prototype COGS estimate
$12–$25
Scaled COGS target
$3–$7
Retail target
$29–$59
Gross margin target
70%+

Supplier shortlist

VendorCategoryStatusLead time
Shenzhen electrode OEMElectrode padQuoted3 wks
Precision molding co.Injection moldingIn RFQ6 wks
Coin motor supplierVibration motorSampled2 wks
Contract PCBAPCB assemblyIn RFQ4 wks

The build, step by step

  1. 1
    Works-like prototype
  2. 2
    Looks-like prototype
  3. 3
    Small pilot batch
  4. 4
    Safety and usability testing
  5. 5
    Packaging validation
  6. 6
    Amazon launch batch
  7. 7
    FBA warehouse intake

Quality requirements

  • Incoming inspection for electrode pads
  • Snap fit / pull-force verification
  • Vibration intensity within spec
  • Battery safety certification on file
  • Lot traceability for pilot and launch batches

Packaging requirements

  • Retail-ready box with claims-reviewed copy
  • Disposable pad multipack + reusable puck
  • Instructions-for-use insert
  • Amazon FBA labeling and poly-bag compliance

RFQ generator

RFQ packets drafted for 8 supplier categories with quality and packaging specs attached.
Ready to send